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March 12, 2009

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Pros and cons of undergrounding power lines  

By Joe Naiman
The Alpine Sun

     The utility industry’s DistribuTech conference, held at the San Diego Convention Center in February, included a panel discussion on the advantages and drawbacks of overhead and underground utility lines.
     “The Real Cost of Overhead vs. Underground Transmission — It May Not Be What You Think,” was moderated by Michael Beehler, the associate vice president of Burns and McDonnell. The panel was comprised of Pacific Gas & Electric senior consulting engineer Mohan Bhatia, American Electric Power director of transmission line projects engineering Max Chau, and Northeast Utilities System transmission project director Anne Bartosewicz.
     The panel noted that neither method was preferred for all cases. “Each project needs to be evaluated on its individual merits,” Bhatia said.
     Overhead power lines have been the cause of numerous fires in San Diego County in recent years. In other areas the only homes lost from overhead transmission lines are by the eminent domain process when the line is constructed, but ice storms and hurricanes have led to problems with overhead lines.
     “Our industry has seen a lot of outages in years past,” Beehler said.
     The total restoration costs for Hurricanes Katrina, Rita, Gustav, and Ike totaled approximately $2 billion.
     Heavy winds in Ohio during September 2008 caused an outage, which deprived approximately 2.6 million customers of power, and the December 2008 ice storms in the Northeast also cut power to millions of customers. In addition to the utility’s restoration costs, social costs of outages include lost revenue and other business disruptions, public safety and security, and convenience.
     The fires and outages have led to calls from government, the media, and the public for the undergrounding of utilities. “We as an industry need to give them an answer, not just for distribution but for transmission as well,” Beehler said.
     Advantages of underground lines include aesthetics, higher public acceptance, perceived benefits of protection against electromagnetic field radiation (which is still present in underground lines), fewer interruptions, and lower maintenance costs. Decreased right-of-way costs, including access roads and vegetation, may also benefit the undergrounding of a distribution line.
     The advantages of overhead lines include lower initial costs, faster and less costly restoration, and easier future expansion.
     Pacific Gas & Electric has a service territory of approximately 70,000 square miles and has approximately 4.9 million electric accounts and 3.9 million gas accounts. PG&E serves approximately 14 million customers, or one out of every 22 Americans. The utility currently utilizes approximately 95,500 overhead miles and 23,900 underground miles of electric lines.
     Bhatia focused on PG&E’s Jefferson-Martin project that serves San Francisco and northern San Mateo County. The 230-kilovolt (kV) line runs from PG&E’s Jefferson substation in Woodside to the Martin substation just south of the San Francisco border. The California Public Utilities Commission (CPUC) granted a permit on Aug. 19, 2004, nearly two years after PG&E filed its application. Construction began on Jan. 24, 2005, and the line was released to operation on April 29, 2006.
The final cost for the Jefferson-Martin line was $227.5 million. The 27.5-mile line consists of 3.12 miles of overhead transmission and 24.37 miles of underground wires. PG&E undertook 135 mitigation measures required by the CPUC, which included noise, traffic, working hour restrictions, and stormwater constraints.
     While undergrounded utilities are normally seven to eight feet below the surface, the electromagnetic frequency concern was mitigated by installing the cable 11 feet deep in residential areas. Undergrounding was also performed in scenic areas, and barrier fencing was installed to protect endangered species.
     The cost for the 3.12 miles of overhead lines averaged $3.8 million per mile. The major variables for the overhead work included terrain, access roads, construction hours, removal of the 60 kV lines, and the construction sequence.
The underground costs for the five segments averaged between $5.4 million and $6.8 million per mile. Variables included easement costs, traffic, and environmental and restoration expenses.
In some cases, Bhatia noted, the cost of right-of-way acquisition for overhead lines made underground transmission more attractive. Another factor is the acceptance of the policy-making boards. “We as a utility can build only projects which are permitted,” Bhatia said.
     American Electric Power operates in 11 Southwest and Midwest states and currently has approximately 39,000 miles of overhead transmission. Between 40 and 50 percent of a project’s cost is construction labor, between 35 and 40 percent is construction material, between 10 and 12 percent is engineering, between 10 and 20 percent is right-of-way, and between 5 and 10 percent is permitting.
     Construction labor is becoming scarce, engineering and other expertise is retiring, and major material items require time to obtain. Although the recession has dropped copper and aluminum prices since mid-2008, those commodities increased considerably in previous years.
     “This is extremely susceptible to the market,” Chau said.
     Chau noted that variables include permitting costs, right-of-way cost and width, terrain and the type of equipment used, accessibility, soil type, traffic control, and the presence of other utilities.
     “Underground’s less subject to the elements,” Chau said. “However, to locate a failure of the underground cable is a lot more challenging.”
     The outage rate per mile per year is 0.005 for overhead and 0.001 for underground and the mean delay time between failures is 200 days for overhead and 606 days for underground. The mean repair time, however, is nine hours for overhead and 21 days for underground.
     Maintenance is a cost for both. Tree trimming can be costly for overhead utilities while easements for underground lines must be cleared for access and visibility.
     The most powerful known underground line is a 500 kV line in China, which covers about 1,500 feet inside a hydroelectric substation. The highest-power underground lines in the United States are 345 kV.


                                           
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